Project Management & Quality
Managed from Römhild.
Project management at TG-TP is the product, not an extra: defined responsibilities, fixed reporting points and a quality chain that replaces every claim with a document.
Your contact sits in Germany. Your mould is built in China. A German GmbH is accountable.
Who does what
The division of labour in five seconds, no small print.
responsible · involved
| Project step | Customer | TG-TP | A-KITA |
|---|---|---|---|
| Part data, requirements specification, target quantity | |||
| DFM report and mould concept | |||
| Quotation, contract, schedule | |||
| Design and filling simulation | |||
| Design approval | |||
| Manufacturing with status reports | |||
| Sampling T0 to T2, corrective loops | |||
| Tool acceptance and documentation | |||
| Transport, customs, delivery | |||
| Production sampling and production release |
One contact
You speak with the managing director, in English or German, without a ticket system. Technical points he settles directly with the plant's project engineers.
Reports with photos
Manufacturing progress arrives as a report with photos from the plant: what is milled, you see milled.
Escalation with a path
If something jams, there is a defined path up to plant management, and a German contract partner who is liable.
The quality chain at the plant
The zero-defect principle intervenes at four points: faulty designs, components, machining and finished products are each caught at the source.
- Incoming goods inspection with steel hardness testing per batch
- CMM inspection of electrodes before EDM
- CMM inspection of cavities and inserts after machining
- Inspection of standard parts and sample parts, final check before dispatch
A-KITA, DongGuan · CMM measuring room, air-conditioned
The documentation package
Every project produces the same set of documents. If your QA system requires its own formats, we work with your templates.
DFM report
Mouldability assessment with change proposals, the basis of the quotation.
Design & simulation package
3D design, 2D drawings, filling simulation report, approval record.
Manufacturing & sampling reports
Status reports with photo documentation, steel certificates, T0/T1 reports with dimensional report and moulding parameters.
Acceptance & production package
Acceptance report, first article inspection report (ISIR), mould data sheet, spare parts list, maintenance schedule, final process parameters.
Function and dimension check, process window, correction list. Report and samples go to you.
Targeted corrections directly at the plant; a 4-hour endurance run and video on request.
Full dimensional survey as the basis of your production sampling to VDA Volume 2 or PPAP.
What can go wrong, and what happens then
Mould procurement in China carries real risks. They disappear through mechanisms, not marketing copy.
Staff turnover at the plant
Chinese plants see shorter tenures than German ones. Every project therefore sits documented in the plant's system and at TG-TP: design, electrode data, parameters. Knowledge does not hang on one person.
Try-out depth
Studies name sampling as a weak point of Chinese mould shops. A-KITA runs trials on its own machines, with a dimensional report and parameter set; on request with an endurance run, video and your attendance on site.
Transport damage
Preservation, seaworthy packaging and transport insurance are part of the scope of delivery. The acceptance before dispatch documents the condition.
Changes after start of production
Corrective loops run through the same channel as the project. For urgent cases we coordinate repairs in Germany via the mould's standard component base.
Judge us by the documents.
In conversation we show real reports from live projects: DFM, T1 report, ISIR.